The name of the operation

serial number

Technical requirements

remark

OP10 mounting slide rails, front cross member

1

The frame positioning error <0.2mm, and the position of the positioning pin can be adjusted

2

The front cross member, left and right slide rails are equipped with error-proofing functions, including mushroom buckle leak-proof detection

3

The number of frame screws is error-proof

4

Equipped with two fixed twist guns

OP20 slide rail fuel injection

5

Automatic grease spraying of the groove of the slide rail mechanism

The oil volume is adjustable

6

The slide rail sunshade groove is automatically sprayed with Shin-Etsu silicone oil, and the fuel injector shall not have sagging

7

Automatic alarm if the remaining amount of oil in the oil drum is insufficient

The OP30 is fitted with a flexible shaft and rear cross member

8

The frame positioning error <0.2mm, and the position of the positioning pin can be adjusted

9

The number of frame screws is error-proof

10

Equipped with a flexible shaft buffer bench

11

Equipped with two fixed twist guns

12

The rear cross member is installed with an error-proofing function

OP40 installation of sunshades

13

Product frame labels are automatically printed

14

The sunshade has the function of initial tension detection and output

15

Equipped with sunshade buffer bench

16

The tooling board has the function of positioning (stopping) on both sides of the sunshade

Ensure that the sunshades are synchronized

17

It has the function of scanning the code of sunshade parts

OP50 rear sunshade installed

18

It has the function of scanning the code of sunshade parts

19

Equipped with sunshade buffer bench

20

The tooling board has the function of positioning (stopping) on both sides of the sunshade

Ensure that the sunshades are synchronized

21

The sunshade has the function of initial tension detection and output

OP60 reserved desk

22

The basic functions of the tooling board of the station are retained, including jacking and rotating

OP70 motor mounting

23

Use a fixed twist gun (Stanley brand, straight handle) and install a motor gun

24

Equipped with a motor buffer bench

25

It has motor barcode scanning code error-proofing

26

All torques and quantities are uploaded to the system for storage, and the storage corresponds to the frame code

OP80 motor initialization

27

The motor is initialized automatically

28

Automatically detect the color, texture, sag of the sunshade, and whether the left and right sides are synchronized

Detection record storage

29

Automatic station, the motor plug is automatically plugged and unplugged

OP90 anti-pinch force, sliding force, basic performance test

30

Automatic station, the motor plug is automatically plugged and unplugged

31

Automatically detect the horizontal anti-pinch force and sliding force of the sunshade

32

Current detection of the sunshade operation

33

The frame barcode is scanned and recorded by the system

34

Automatic detection of the position of the slide rail positioning pin

35

All inspection data goes into the system for storage

OP100 Noise Detection

36

The noise is detected by a decibel meter, and the decibel value is visible on the screen

37

The ambient noise in the quiet room < 40dB

38

The test values are uploaded to the system for storage

39

Shade runtime detection

40

The machine has a clamping and lifting function

41

Defective products that are subjectively judged by humans can be selected on the screen

OP110 cleans off the production line

42

The illuminance requirement is 700-1500LX

43

Inspect whether the sunshade is closed in place

44

The lifting platform is raised to the upper part and is powered to run the sunshade

45

The assembly label is associated with the frame label system, and the assembly label content is automatically generated by scanning the frame code

46

Automatic scanning of assembly labels for leak-proof function

47

Automatic printing of product assembly labels

GP Silent Room

48

It can meet the needs of multiple projects, including panoramic sunroof and single glass sunroof; Different projects can be quickly switched

49

A Schmalz Jumboflex35 boom is positioned at the entrance and exit skylight of the silent room, and the skylight automatically enters and exits the silent room via a conveyor belt

50

The quiet room is equipped with lighting and air conditioning

Illumination 700-1500LX

51

The silent room has the conditions for power connection, and the electric cabinet is equipped with a 220V socket

52

The ambient noise in the quiet room < 40dB

53

The lifting mechanism in the silent room can effectively clamp the skylight, and the positioning pins are accurately inserted into the hole, and after the lifting mechanism is raised, the lower part synchronously meets the lighting function

Illumination 700-1500LX

54

Equipped with sunroof motor harness plugs for each project to ensure the power-on function of the sunroof

55

The lifting clamping mechanism in the silent room shall not affect the detection of the upper surface of the skylight, and at the same time, after the lifting mechanism is raised, the personnel below have sufficient space to complete the inspection action

The lifting equipment is firm and must not shake

56

The silent room is equipped with a decibel meter

57

All moving parts are safeguarded

58

The internal dimensions of the silent room meet the requirements of 4*4 meters

Whole line requirements

59

All tooling of the line body requires fast switching, and the changeover time is < 10 minutes

60

All assembly stations are equipped with magazines on request

61

The hardware and software are compatible with multiple projects

62

All moving parts are safeguarded

63

Line body cycle time < 60s

64

After the workpiece of each station is in place, it will automatically rise and clamp

65

The linear tooling disc can be rotated 180°

66

The line body adopts the line body of linear guide rail style (consistent with the line body of our company)